Mold Release Film (RM)

Semiconductor (Backend)

Overview

Resonac’s mold release films are used in film assisted transfer molding processes. It helps to reduce flash burr and is applicable to a wide range of PKGs, including QFN, FC-CSP (Flip Chip-CSP), and BGA.

Features

  • Capable of meeting customer needs by combining thickness and surface shapes.
  • AS (anti-static) grades can prevent static electricity from damaging devices.
  • High burr resistance for exposed molding parts, such as lead frame terminals and exposed die structures.
  • Prevents mold contamination caused by epoxy molding compounds.
  • Provides stable workability with film wrinkle control and excellent mold release from epoxy molding compounds.

Film Characteristics & Line-Up

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    Map Molding Support Tape (RT)

    Semiconductor (Backend)

    Overview

    Resonac’s adhesive tapes are designed to prevent the leakage of resins attached to the backside of lead frames when map molding quad flat non-leaded (QFN) packages. Attaching on the reverse face of a lead frame, it has achieved no flush burr after molding and high productivity in wire bonding.

    Features

    • Superior wire bonding properties (including Cu wires) due to high Tg, high thermal stability, and low outgassing.
    • Superior performance in preventing resin leakage (burrs, mold flashes) during the molding process.
    • Low adhesive residue when peeling off the tape.
    • Contributes to enhanced productivity with stable wire bonding properties, burr prevention during molding, and low adhesive residue, especially for small package applications such as mini QFN, DFN, and SON.
    • Lineup suitability for Cu clip bonding and other high-temperature processes (300-400℃ reflow, etc.).

    Tape Characteristics & Line-Up

    ※Heating is required for some lead frames and epoxy molding compounds.

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      EN-4900GC Die Bonding Paste – Total Cost Reduction Solution

      Die Bonding Paste (DBP)

      Overview

      Die bonding is the process of attaching a chip and substrate. In the past, Au-Si eutectic and soldering were common processing methods, but with the increasing variety of chips and the spread of copper lead frames, the internal stress caused by a mismatch between the thermal expansion coefficients of the chip and the lead frame has become greater, making die bonding pastes able to reduce internal stress indispensable. Since internal stress and chip and substrate adhesion are the major elements of a package’s reliability, it is vital to choose the optimal die bonding paste for each type of package.

      Innovative Solution

      Die bonding pastes with epoxy resin as the main component have been commonly used, but conventional epoxy resin pastes require a special sealing resin to ease the internal stress. Substrate surface treatment is also necessary to increase the adhesion.

      As a better solution, Resonac proposes its high reliability die bonding paste, EPINAL <EN-4900GC>, which demonstrates low elastic modulus, high adhesive strength, and excellent internal stress reduction performance. The product contributes to reducing the total cost by enabling high reliability die bonding with no extra costs for substrate treatment or other processes.

      Die bonding paste with low elastic modulus and high adhesive strength realizes greater reliability and total cost reduction

      In recent years, semiconductors have come to be used for a wide range of purposes, leading to the development of chips in varying sizes and thicknesses. Larger chips generate greater internal stress, but with the level of elastic modulus of conventional epoxy pastes, a special sealing resin is needed to reduce the internal stress. Dealing with the internal stress is also crucial for thin chips as they can easily warp and come off. In cases of insufficient adhesiveness, substrate surface treatment is also necessary to ensure firm adhesion.

      Resonac’s high reliability die bonding paste, EPINAL <EN-4900GC>, achieves low elastic modulus and high adhesive strength with a hybrid composition of epoxy and acrylic resins and a rubber component. Even with larger chips, our product’s low elastic modulus, superior internal stress reduction performance, and high adhesive strength make high reliability die bonding possible, which contributes to driving down the total cost.

      Obtaining Automotive Grade 0 and MSL1 ratings, Resonac’s EPINAL <EN-4900GC> is suitable for QFN communication chips and general-purpose automotive packages. Small chip grades and enhanced heat dissipation grades are also available. Please contact us for more information.

      Product Features

      • Lower elastic modulus than conventional products

      The elastic modulus of EPINAL <EN-4900GC> is lower than conventional epoxy pastes. The internal stress can be reduced without using a special sealing resin.

      ※Elastic Modulus comparison at 25OC

      • Greater adhesion than conventional products

      EPINAL <EN-4900GC> demonstrates greater adhesive strength than conventional epoxy pastes. Firmer adhesion can be achieved without substrate surface treatment.

      ※The data shown are representative values that represent examples of the results of measurements, calculations, etc., and are not guaranteed values.

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        Alumina & Aluminium Hydroxide

        Industrial

        Alumina and Aluminium Hydroxide Overview

        Alumina is a white powder extracted and refined from natural bauxite. It is used as the basic material of fine ceramics in a wide range of applications such as insulators, IC substrates, abrasives, artificial teeth etc.

        Aluminium Hydroxide (ATH) is used in wall finishes that take advantage of its fire-retardant properties, ceramic washbasins and artificial marble kitchen counter top that make use of its white color, and also semiconductors and insulation materials that make use of its electrical insulating properties (coatings for electric wires, etc.)

        Alumina Al2O3

        Alumina, Al2O3, is a white powder extracted and refined from natural bauxite.

        It has a high melting point, good chemical stability, high thermal conductivity, and electrical insulation.
        Therefore, it is used as the most basic material in fine ceramics in a wide range of applications, such as insulators, IC substrates, abrasives, artificial teeth, etc.

        Grade Particle size
        (μm)
        Applications Feature
        Normal 60 Porcelain, Refractory General grade
        Fine 4.7 Insulator High compressed bulk density and high thermal reactivity
        Super Fine 1.0 Refractory Excellent sintering activity
        Low Soda 60 Insulator Raw material for resistance insultaors and heat-resistant porcelain
        Thermally Reactive 0.52 IC Board Abrasion-resistant, high-strength ceramic raw material

        The data shown below are representative figures. They are not guaranteed values.

        Aluminium Hydroxide Al(OH)3

        Aluminum hydroxide, Al(OH)3, is an inorganic compound formed during the manufacturing process of aluminum.

        Its appearance is a white powder and it is extracted from bauxite ore.

        Although we rarely see them in our daily lives, they are used in a variety of things around us that are related to our lives;

        • Wall finishes and wallpaper that take advantage of its fire-retardant properties.
        • Ceramic washbasins and artificial marble kitchen counters that make use of its white color.
        • Semiconductors and insulation materials that make use of its electrical insulating properties (coatings for electric wires, etc.)
        • Aluminum hydroxide is also used as a flocculant that removes turbidity from tap water.
        Grade Particle size
        (μm)
        Applications Feature
        Normal 55 Water treatment Containing moisture
        Fine 18 Flame retardant filler Improve arc resistance and tracking resistance of plastic
        Super Fine 1.0 Flame retardant filler Fine particle size

        The data shown below are representative figures. They are not guaranteed values.

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          NPAC (solvent)

          Packaging & Print

          NPAC (n-propyl acetate)

          NPAC (n-propyl acetate) is an organic solvent produced in our Oita Petrochemical Complex in Japan. It is a colorless and transparent liquid.

          Special gravure printing is widely used for exterior packaging films for confectionery and frozen food as it ensures clear and beautiful images. Conventionally, aromatic and ketone (toluene and methyl ethyl ketone) solvents are mainly used as solvents for the gravure printing ink. However, demand for NPAC—an acetate-based solvent—is sharply increasing as their safe and easy-to-use substitute.

          Now NPAC is globally used as solvent for photogravure ink and adhesive and more. Let’s contribute to human safety using this new solvent!

          Application

          Thinner for gravure ink: mixing with other solvent such as ethyl acetate (EAC), isopropanol (IPA), etc.

          Adhesive: mixing with substrate (rubber etc.)

          Packing Condition

          ISO tank : 20MT
          Bulk         : 400MT~

          Specification

          Kindly select on one of the following links below to start your download.

          Download PDF – Specification
          Download PDF – MSDS

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            FANCRYL

            Industrial

            FANCRYL Overview

            Resonac is one of only four companies in the world who manufactures DCPD (dicyclopentadienyl) monomers. These monomers have numbers of unique features inherent to the chemical structure itself. Innovative Solution – Low cure shrinkage monomers improve dimensional accuracy of 3D printed objects.

            Applications

            (1) Low cure shrinkage monomers improve dimensional accuracy of 3D printed objects. Fancryl 500 Series has a bulky DCPD structure that contributes to low cure shrinkage when added to 3D print resin formulations, which improves the dimensional accuracy of 3D printed objects with fine, complicated shapes.

            (2) Less oxygen sensitive monomers improve the yield rate of 3D print objects Fancryl 500 Series is not affected by oxygen inhibition compared to other monofunctional

            Our Proposal Products Based on Applications

            Applications Products (our proposal) Features
            LCD, Touch panel
            adhesives
            FA-511AS, FA-512AS,
            FA-513AS
            Good curing speed, Adhesiveness, Toughness, Low permittivity
            FA-111A, FA-311A Rapid curing, Adhesiveness, Toughness, Flexibility
            FA-512M, FA-711MM Adjust of curing speed
            LCD, Touch panel
            adhesives for resin
            FA-400M(100) Adhesiveness, Polymeric stability (Lower diester)
            LCD resist FA-511AS, FA-513M,
            FA-BZM
            High Tg, Hardness, Water resistance
            3D Printings FA-511AS, FA-512AS,
            FA-513AS, FA-512M,
            FA-513M
            Good curing speed, Hardness, Low shrinkage, Dimensional stability
            Insulating ink FA-511AS, FA-512AS,
            FA-513AS
            Reducibility, Adhesiveness, Rapid curing, Lower impurity, Corrosion resistance for metal
            UV inks, coatings FA-511AS, FA-512AS,
            FA-513AS, FA-111A,
            FA-222A, FA-P240A etc.
            Rapid curing, Hardness, Lower viscosity, etc.
            Glasses,
            Photochromic lens
            FA-320MP, FA-326M,
            FA-321M, FA-BZM,
            FA-220M
            Lower impurity, Coloration resistance, Reducibility
             Material for concrete FA-512MT, FA-321M,
            FA-320MP, FA-3218M
            Toughness, Lower odor, (for repair, adhesives)
            FA-400M(100),
            FA-1000M, FA-2000M
            Hydrophilicity, (for admixture)
            Floor coatings,
            repair material,
            Diluent for vinyl ester
            FA-512MT, FA-124M,
            FA-125M, FA-321M,
            FA-BZM
            Toughness, Lower odor

            FANCRYL 500 Series Chemical Structure

            Fancryl 500 Series is monofunctional (meth)acrylate with a bulky DCPD structure.

            DCPD Acrylates

            DCPD Methacrylates

            FANCRYL Grade Lineup


            Product Name: Showa Denko Materials Fancryl
            Chemical Name: Acrylates and Methacrylate

            Download – Grade List

            Properties FA-511AS FA-512AS FA-513AS FA-512MT
            FA-512M
            FA-513M
            Structural
            formula
                
            MF (MW) C13H16O2 (204) C15H20O3 (248) C13H18O2 (206) C16H22O3 (262) C14H20O2 (220)
            CAS No. 33791-58-1 65983-31-5 79637-74-4 68568-19-6 34759-34-7
            Appearance Clear liquid Clear liquid Clear liquid Clear liquid Clear liquid
            Viscosity (mPa·s, at 25°C)  8-18 15-25 7-17 15-25 7-17
            Specific
            gravity (at 25°C)
            1.07 1.08 1.05 1.07 1.04
            Refractive index (nD25)
            1.51 1.50 1.49 1.50 1.49
            Tg (°C) 120 10-20 120 40-50 175

            *FA-512M is distilled grade

            FANCRYL Manufacturing Location

            Japan: Ichihara, GOI Works

            China: Nantong

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              MORUNDUM™ (Alumina)

              Industrial

              MORUNDUM™ Overview

              Resonac (formerly Showa Denko) is one of the leading comprehensive manufacturers in Japan in the field of coarse-particle abrasive material, from which fine powder abrasive is made. The quality of fine powder abrasive provided by Resonac is controlled with a consistent system from coarse particle material. Fine powder abrasives require quality control tracing to materials, and for their quality stability, it is important to use high-quality materials. We develop various kinds of products as functional fine powder to meet user needs and requirements.

              Product Lineup

              A: A standard brown electro-fused-alumina abrasive. Generic fine powder, used for optical polishing, general lapping, grinding wheels, coated abrasives, etc.
              (particle size: coarse, fine #220~#3000)
              WA: A high-purity white electro-fused-alumina abrasive, suited for applications that must avoid heating. Used for general lapping, grinding wheels, fillers, refractories, etc. (particle size: coarse, fine #240~#8000)
              SA: A single-crystal abrasive grain, suited for hard materials. In addition to a grade for general use, there are grades for resinoid bonded grinding wheels and coated abrasives.
              PW: A pink lavender color, improved WA, having a longer life span.
              SM: Having compact structure, a very tough cylindrical brown sintered alumina abrasive.
              SR: Having compact structure, a very tough cylindrical high-purity white sintered alumina abrasive. A non-fixed form grade, “SR-3” is also available.
              C: A black silicon carbide abrasive. Generic fine powder, used for general lapping, grinding wheels, coated abrasives, etc (particle size: coarse, fine #240~#4000)
              GC: A high-purity green silicon carbide abrasive. Generic fine powder, used for general lapping, grinding wheels, cutting, fillers, etc. (particle size: coarse, fine #240~#8000)

              Macro and Micro Grits Size Distribution Chart

              Download PDF – Macrogrits
              Download PDF – Microgrits

              Applications

              List of applications of alumina abrasive grains and silicon carbide abrasive grains by product name.

              Alumina Abrasive Grains

              Product Name Characteristics Application
              A-40 Standard brown fused alumina. Very little iron content. Mainly for vitrified bonded grinding wheels. Grinding wheels, coated abrasives, refractories
              A-43 Standard brown fused alumina. Mainly for resinoid bonded grinding wheels and abrasive blasting. Grinding wheels, coated abrasives, abrasive blasting
              A-47 Having a sharp edge and friable characteristic, is suited for softer abrasive wheels. Precision grinding wheels
              WA High-purity white fused alumina abrasive, suited for applications that must avoid heating. Grinding wheels, coated abrasives, fillers in resin and coatings, electrically insulating material, refractories
              SA Single-crystal type abrasive grain, suited for hard materials. Grinding wheels, coated abrasives, abrasive blasting
              PW Pink in color, and is an improved version of the WA type. Longer lasting. Grinding wheels, coated abrasives
              SM Having compact structure, a very tough brown sintered alumina abrasive. Grinding wheels, barrel
              SR Having compact structure, a tough sintered high-purity white alumina abrasive. Grinding wheels, barrel

              Silicon Carbide Abrasive Grains

              Product Name Characteristics Application
              C Standard black silicon carbide abrasive Grinding wheels, coated abrasives, abrasive blasting, refractories
              C-25 Black silicon carbide abrasive with a sharp edge Coated abrasives
              GC High-purity green silicon carbide abrasive Grinding wheels, refractories

              Typical Properties

              List of typical properties of alumina abrasive grains and silicon carbide abrasive grains by product name.

              Alumina Abrasive Grains

              Name Product name Al203
              (wt%)
              SiO2
              (wt%)
              Fe2O3
              (wt%)
              TiO2
              (wt%)
              Toughness Knoop Hardness Bulk Density Characteristics
              Morundum™ A-40 96.5 0.5 0.1 2.3 Regular 2020 Mid Brown fused alumina abrasive
              Morundum™ A-43 96.5 0.5 0.2 2.3 Regular 2020 Mid Brown fused alumina abrasive
              Morundum™ A-47 96.5 0.5 0.1 2.3 Friable 2020 Low Brown fused alumina abrasive
              White Morundum™ WA 99.6 0.02 0.03 Trace Tough 2050 Mid High-purity white fused alumina abrasive
              Single Morundum SA 99.6 0.03 0.03 0.3 Friable 2250 Low Single-crystal type alumina abrasive
              Pink Morundum PW 99.3 0.07 0.04 0.3 Regular 2100 Mid Fused alumina abrasive
              Sinter Morundum SM 88.0 3.3 4.8 3.4 Tough 1250 Sintered alumina abrasive
              Sinter Morundum SR 99.2 0.2 0.1 Tough 2000 Sintered alumina abrasive

               

              Silicon Carbide Abrasive Grains

              Name Product name Al203
              (wt%)
              SiO2
              (wt%)
              Fe2O3
              (wt%)
              TiO2
              (wt%)
              Toughness Knoop Hardness Bulk Density Characteristics
              Densic™ C 98.7 0.2 0.5 0.2 Regular 2700 Mid Black silicon carbide abrasive
              Densic™ C-25 98.0 0.3 0.8 0.3 Friable 2700 Mid Black silicon carbide abrasive
              Green Densic™ GC 99.3 0.2 0.2 0.02 Regular

              Packaging unit: 20kg paper bag, bulk bag

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                High Silica Zeolite

                Household

                High Silica Zeolite Overview

                High Silica Zeolite is a smell adsorber. It can be adapted to any type of application or stand-alone product. For example, it can be packed and put in toilet for unwanted smell adsorber until VOC treatment in industrial scale, solvent’s smell adsorption.

                Unlike other deodorizer, High Silica Zeolite can fully adsorb odor you want to remove without giving any space to moisture. So, it can adsorb targeted smell at its maximum capacity.

                Application

                Application

                • Deodorant/ VOC treatment
                • Recovery of high concentration of value products or reusable solvents
                • Skincare: Body or foot powders
                • Deodorizer for room and rug
                • Fresheners for refrigerator, freezer and food container
                • Additives for pet litter, baby diapers
                • Smell absorbable film/masterbatch

                Customer Benefits

                • Able to overcome the troubles that cannot be solved with conventional adsorbent
                • Conform to FDA (Food contact grade)
                • Able to select various grade depends on your application

                Performance

                Some sample of our performance on smell adsorption, compared to others.

                Kindly select on one of the following links below to start your download.

                Download PDF – HSZ Performance

                Grades

                We do have wide range of grades to conform with your application.
                Please kindly contact us for further details, so we can recommend you the best suit for your request. Or please feel free to check the main grades and application data here.

                Kindly select on one of the following links below to start your download.

                Download PDF – Grades

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                  SHOROX™

                  Industrial

                  SHOROX™ Overview

                  SHOROX™ is CeO2 abrasive for glass polishing. This high quality SHOROX is developed by the long history of Tohoku Metal Chemical Co., Ltd. and the production, assessment, and management technologies of Resonac Corporation (Tohoku Metal Chemical Co., Ltd., a member of our group, industrially produced the first CeO2 abrasive in Japan.)

                  Applications

                  SHOROX™ has various range of product kinds to apply for:

                  • Glass substrates
                  • Optical glasses
                  • Hard disk glass plates
                  • Quartz
                  • Photomasks, and others.

                  Hence our end users are mainly hard disk, glass disks, camera lenses manufacturers.

                  Specification

                  We do have wide range of grades to conform with your application.
                  Please kindly contact us for further details, so we can recommend you the best suit for your request. Or please feel free to check the main grades and application data here.

                  Download PDF – SHOROX™ Catalog

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                    LED Chip

                    Electronics

                    LED Chip Overview

                    Visible Chips from Resonac (formerly Showa Denko) come in a wide range of specifications such as, Gallium Phosphide LED chips, Gallium Arsenic phosphide LED chips, Aluminum Gallium Arsenide LED chips, and Aluminum Indium Gallium Phosphide LED chips. We have various luminance levels and colors, such as red, green, yellow-green, yellow, and orange. They are used in various applications such as displays, automobile tail lamps, back lights, plant cultivation, and lighting.

                    Applications

                    Infrared Chips, such as Gallium Arsenide LED chips and Aluminum Gallium Arsenide LED chips, make up our infrared lineup. We have various chip structures, such as Substrate removal type, Single side 2 electrode type, and reflection type.

                    We also have various wavelengths and outputs ranging from 660nm to 970nm. They are used in applications such as remote controls, sensors, opto couplers, opto-interrupters, and medical.

                    Catalog and Specification

                    We do have wide range of grades to conform with your application.
                    Please contact us for further details, so we can recommend you the best suit for your request. Or please feel free to check the main grades and application data here.

                    Catalogue Download

                    Download PDF – LED Chip 2022 Catalogue
                    Download PDF – Infrared LED chip for Optocoupler

                    Data Sheet – MOCVD LED

                    Download PDF – P85-26ATA
                    Download PDF – P85-26GTA
                    Download PDF – R66-26GSA
                    Download PDF – R66-35GSA
                    Download PDF – R69-52GSA
                    Download PDF – R78-26GSE
                    Download PDF – R78-35GSE
                    Download PDF – R81-35GSE
                    Download PDF – R85-26GSE
                    Download PDF – R85-35GSE
                    Download PDF – R85-52GSE
                    Download PDF – R85-110GWS
                    Download PDF – R87-35GSE
                    Download PDF – R94-35GSE
                    Download PDF – R94-110GWS
                    Download PDF – R97-35GSE

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